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Folding Production Process Steps
1. PRODUCTION
Fabrics produced on weaving and embroidery machines are sent to raw quality control.
2. RAW QUALITY CONTROL
Preliminary quality control is performed here. Fabric defects are inspected, length measurements are taken (using the PEY-402 electronic meter counter), weights are measured, and recorded in the weaver’s file. Barcode labels are printed with batch and variant numbers, and the fabric is sent to the warehouse.
3. FINISHING
Fabrics exiting raw quality control are entered into stock and finishing output is recorded. Finishing identification and instructions start to apply, customer files are created, and barcode packing lists are prepared. Fabric shrinkage percentage is calculated, semi-finished stock entries are made, and fabric is sent to the workshop. In the workshop, lead stitching and finishing treatments are applied, then fabric is sent to warehouse and finished quality control.
4. FINISHED QUALITY CONTROL
Fabric returning from finishing undergoes a second quality check. Defects are identified, length is compared, fabric is prepared for folding, and a new batch number is assigned. Defective areas are marked and fabric maps are created.
5. FOLDING
Fabrics passing finished quality control are folded according to the prepared fabric map. Defective parts are cut, barcode labels are printed, and fabric is sent back to the warehouse.
6. PACKING
For export purposes, rolls are packed in sacks. After packing, barcode labels are printed and products are sent back to the warehouse.
7. FINANCE AND MANAGEMENT
Finance and management departments monitor the entire process digitally. Reports are generated, orders reviewed, and production data analyzed.
8. SHIPMENT
Finished products are shipped as rolls or sacks. Packing lists and delivery forms are prepared, and products are delivered after customer verification.