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This program manages the dok production processes and allows users to record dok features, track length, and calculate waste. It monitors the length and weight of rolls according to defect types and automatically alerts the operator in case of defects. It supports component input for laminated duks and generates daily production reports. It works integrated with shipment, production, and finance modules.
| FEATURES OF THE DOK TO ROLL WINDING PROGRAM | |
|---|---|
| The opened dok’s features are selected once on the computer screen. | ✓ |
| The dok length is manually entered into the computer as production length and counts backward (decreasing) during unwinding; total roll length difference and dok length difference are recorded as waste. | ✓ |
| The roll map (based on defect entries) is displayed on screen; prints labels reversed (in unwinding direction); informs which defect occurs at what length during garment production. | ✓ |
| Calculates average roll length by optimization and automatically alerts the operator with exact length when a defect is encountered. | ✓ |
| Optional roll weight measurement via indicator, recording kg and printing on label. | ✓ |
| Component input support for laminated duks (optional feature). | ✓ |
| Automatic roll assignment according to dok. | ✓ |
| Continuous and point defect differentiation by defect types. | ✓ |
| Application of defect scoring system. | ✓ |
| Scores defects by length for continuous defects. | ✓ |
| Can operate both locally and on a server. | ✓ |
| Records daily production reports by machine, dok, and roll maps. | ✓ |
| Also able to synchronize with the following modules: | |
| Shipment module | ✓ |
| Production module | ✓ |
| Consumption and finance module | ✓ |